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Install Instructions

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Old 05-08-2005   #1 (permalink)
Alcohol Water Injection
 
Join Date: Apr 2005
Posts: 68
Default Install Instructions

UNIVERSAL KIT INSTALL INSTRUCTIONS.
Controller wiring

RED GOES TO INGNITION ON
BLACK GOES TO BODY GROUND
GREEN TO MAP 5V OUTPUT (90% OF CARS THIS IS ALSO GREEN)
BLUE GOES TO PUMP POSITIVE (RED)
GREY - 5V POWER SUPPLY FOR ADDING MAP SENSOR.

PUMP HARNESS
RED = POSITIVE LEAD
BLACK = GROUND


To tap intake pipe use a 23/64" or a 11/32" drill bit and a 1/8” NPT tap if you are going through thicker metal like a throttle body or intake manifold.

You may also use a 3/8" drill bit if your using the rubber bonded washer with the nozzle. It creates the leak free fit.

Washer bottle tap is a 23/64”


For turbo applications install after the turbo preferably within 1 foot of the throttle body
Supercharged applications install before the throttle body.

Be sure to install nozzle after the MAF sensor.

Our fittings are all push to connect they take less than a second to connect. Simply insert the hose and apply a small amount of pressure.

Pump connections 1/4 tube x 3/8” NPT thread. Simply screw in the pump and tighten. All fittings are push to connect simply push the hose in firmly and it is locked In place. The pump can be mounted in any position and any height above the tank


Flow goes in the direction of the arrow. Nozzle <-- pump <-- Tank. Prime the pump and hose prior to connect the controller. Apply 12v to the pump and let It run until water comes out. Be sure the check valve is not in for initial priming.

pressure switch bypass. All Shurflo pumps pulse it doen’t effect the mist stream much but some don’t like it. To bypass simply unplug the top connector and tap your power directly into the bottom connector on the pump. It will run at full psi.

Nozzle mounting (be sure not to over tighten nozzle) Use the rubber bounded washer supplied and place with the stainless steel side towards the nozzle outlet.
You can place a dab of loktight on the inside of the nozzle holder before tightening up

The check valve goes between the nozzle and the pump output side. Do not prime the pump with the check valve in place. The air in the lines will not have the force to crack it.

The pump provides this pressure with a give nozzle size.
Pump pressure is a direct result of nozzle size/ hose size and other minor factors. These are what our kit puts out.

M2 nozzle with 1/8 ID hose 200 psi
M3 nozzle with 1/8 ID hose 180 psi
M5 nozzle with 1/8 ID hose 160 psi
M10 nozzle with 1/8 ID hose 130 psi
M14 nozzle with 1/8 ID hose 120 psi



To install a gauge simply cut hose insert T fitting and connect gauge NOTE: All gauges will bounce around due to the pressure shock from the pump. A pressure snubber is needed to get a clean steady reading. Pressure will vary depending on nozzle size the smaller the nozzle the higher the pressure.








ADDING A MAP SENSOR

Find a vac line to tap into and use a universal T to connect.

Green = 5v output (Goes to green on controller)
Grey = 5v input (Goes to grey on controller)
Black= ground (Goes to ground

Check here for more details
http://hhscott.com/93tmv/3-bar_map.htm
Attached Images
File Type: jpg universal_directionsa.jpg (26.6 KB, 175 views)
File Type: jpg boost_kit.jpg (22.3 KB, 239 views)
Attached Files
File Type: zip modified_devilsown_alky_kit_install_by_slopoke.zip (2.63 MB, 155 views)
File Type: pdf devilsown_install_directions1_118.pdf (86.3 KB, 99 views)
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Old 05-08-2005   #2 (permalink)
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Default

The pics dont show up..
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Old 05-08-2005   #3 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

Mine didn't at first with Adobe 5.0. I decided to load Adobe 6.0 reader (free from Adobe's site) and now the pictures work.
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Old 05-08-2005   #4 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

Thats probley the problem. I have 4.0

I will DL the new version. Thanks
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Old 05-08-2005   #5 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

Thats right. To save on space I used the 1.5 pdf layer. Only 6 will display correctly.
Adobe.com and download the free player. :cool:
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Old 05-08-2005   #6 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

dvldoc how do I get one of those stickers for my pump?
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Old 05-08-2005   #7 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

still doesnt work for me.... my adobe 6 loads and then tells me "There was an error opening this document. The file is damaged and could not be repaired" tried a few times.
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Old 05-09-2005   #8 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

That means that you did not download, you clicked on the link and tried to open from location.
Please save the document to your desktop and open from there.
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Old 05-09-2005   #9 (permalink)
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Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

Im not that slow, I read the directions above....

I right click on the link and click save target as... my msn download pops up and asks me where to save it, i picked a spot and the last couple times i didnt even change the name of the file (in some applications i found that to cause errors some times... i dunno) I still get the same thing.
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Old 05-09-2005   #10 (permalink)
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Join Date: Apr 2005
Posts: 68
Default Re: ALKY KIT FULL INSTALL FOR CAI USERS WITH PICS.... Enjoy FIXED LINK

Humm, I just did it again and it still works here. Try the link on the other thread below. Slopokes install. That should work.
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